Facilities
Facility Size: 21,000 Square FeetProduction Area: 13,100 Square Feet
Inspection Area: 1,200 Square Feet
Employees: 30 Total
Production 17
Quality 4
Engineering 1
Administration 8
Process Capabilities:
Machining, Hydraulic Testing, Structural Adhesive
Bonding
Temper Etch Inspection, Tensile Testing (10,000 lbs.),
Cylindrical/Surface Grinding,
Ultrasonic Cleaning, Degreasing
Information Systems:
Visual Manufacturing, Lilly Software
Total ERP (Enterprise, Resource Planning)
13 User Stations Strategically Located Throughout
the Manufacturing Facility
Quality System Approvals:
Sikorsky (Flight Safety Parts) Dock to Stock
Northrop Grumman AS9100 approval, Platinum
Preferred
Government Agencies: AMCOM, DLA, DISC,
DGSC, ASO
FAR Part 21, Subpart K Approval
Intertek, AS9100
Machinery:
• Hitachi Seiki HC 400 Horizontal Machining Center X20” Y18” Z20” • Comet CNC Vertical Milling Center 3 Axis, X58” Y 28.5 Z 24.5” 20HP • Compumill (Kasahara) HMC-410 Horizontal Machining Ctr. o X24” Y22” Z22” • Matsura MC-1000-D3 Twin Spindle Vertical Milling Machining Ctr. X40” Y20” Z20” • Okuma MC-500 Horizontal Machining Ctr. X26” Y14” Z19” • Fadal VMC3016 Vertical Milling Ctr. (2), X30” Y16” Z20” 15HP • Hitachi Seiki HT40 CNC Turning Ctr. 15” Chuck W/ Steady rest • Hitachi Seiki HT25 CNC Turning Ctr. 10” Chuck • Okuma LH35-N CNC Turning Ctr. 13” Chuck W/Steady rest • Mori Seiki SL250 Turning Ctr. 15” Chuck, 19” Between Ctrs. • Clausing-Colchester 17” Engine Lathe • Clausing-Colchester 13” Lathe • Clausing-Colchester 11” Lathe • Hercules-Ajax 17” Engine Lathe • Hardinge DV-59 Hand Screw Lathe • Kearney and Trecker Milwaukee Model K Horizontal Miller X40” 12” • (10) Bridgeport Milling Machines, 3 With Digital Readout • Okamoto Surface Grinder X30” Y12” • J & L Universal Thread Grinder #4 thru 12” • Ex-Cello Thread Grinder • Sheffield Crush Grinder • (3) Tschudin Cylindrical Grinders 20” x 8” .000002 • Powar Universal Cutter Grinder • Sunnen Vertical Honing Machine CV-616 18” Stroke x 12”Diameter • Sunnen Horizontal Honing Machine 1800 18” Stroke x 6”Diameter • Sunnen Horizontal Honing Machine 1804 18” Stroke x 6”Diameter • Sunnen Hydraulic Press 10,000 lbs. • Drake Hydraulic Press 20 ton • (2) Marvel Automatic Horizontal Cut-Off Bandsaws • DoALL Vertical Variable Speed Bandsaw • Black Diamond Drill Sharpener • Worchester Drill Sharpener • (2) Quincy Air Compressors • J & L Optical Comparator 24” Bed with 16” screen 0-50 Power • Hand Tools • Grinders • Belt Sanders, etc.Inspection Equipment:
• Brown and Sharpe CMM Model 7.6.3 Excel • 42” x x 42” x 18” • Wilson Hardness Testers with Superfiscal Capability • Ottavino Lab Grade Surface Plates 3’ x 6’ x 10”(3) • Starrett 2.5’ x 3’ Pink Lab Grade Plates (2) • (8) Vernier Calipers 0-6” • Indicator Micrometers Ranging from 0-4” .0001(4) • 0-4” Blade Micrometers (5) • (4) 0-5” Groove Gages (4) • 4 Sets of Outside Micrometers 0-8” • (2) 0-1” Flange Micrometers • 2 Sets of Intramicrometers for Hole Sizes Ranging from • .35 to 3.500 • Complete Johnson Thread Gaging System for Internal and External Threads Ranging from #10 thru 2.500. This Gaging System is Capable of Measuring Method “C” and Safety Critical Requirements. • 300 + Thread Plug Gages Ranging from 4-40 thru 7.000 • 300 + Thread Setting Plugs for All Ring Gages • 2 Sets of Precision Thread Measuring Wires • Digital Thermometer for Surface Measurements • Digital Ultrasonic Thickness Gage • 1 set of Thread Pitch Micrometers Ranging from 14 thru 32 Pitch • Various Precision Angle Plates, Vee-Blocks, Parallels, etc. • (3) Mitutoyo 12” Height Masters with .00002 Accuracy • 4 Sets of Sunnen Dial Bores Gages Ranging from .150 thru 6.000 • 3 Sunnen Setting Fixtures Ranging from 0 thru 6.000 • Airtronics Profilometer Ranging from 1 to 3000 Micro inches • Various Deltronic/Meyers Gage Pins • Various Height Gages Ranging from 12” to 42”Hydraulic Capabilities:
• Test Stand Capacity 0-15 GPM • Proof Testing up to 10,000 PSI • Operating Pressure 3500 PSI • Filtration 3 Micron • Automatic Cycling Device • Various Manifold Test Fixturing for Production Testing • Environmental Chamber for Low and High Temperature • Applications -65F to 500F • Master Dead Weight Tester for In-House Calibration • Master Flow Meters Ranging from 1 cc thru 15 GPM • Pressure Gaging from 0 thru 10,000 PSI • Spring Tester 0-150 lbs. • Torque Gages 1in/ounce thru 600 foot lbs.Special Processes:
• Temper Etch Process for Detecting Grind Burn Damage • Approved for All Classes of SS8669 Structural Adhesive o Bonding • Tensile Tester for Adhesive Test Panels • Ultrasonic Cleaning • Degreasing