Facilities
Facility Size: 21,000 Square Feet

Production Area: 13,100 Square Feet

Inspection Area: 1,200 Square Feet
Employees:      30 Total
			Production 17
			Quality 4
			Engineering 1
			Administration 8

Process Capabilities:
			Machining, Hydraulic Testing, Structural Adhesive
			Bonding
			Temper Etch Inspection, Tensile Testing (10,000 lbs.),
			Cylindrical/Surface Grinding,
			Ultrasonic Cleaning, Degreasing


Information Systems:                                
			Visual Manufacturing, Lilly Software    
			Total ERP (Enterprise, Resource Planning)
			13 User Stations Strategically Located Throughout
				the Manufacturing Facility

Quality System Approvals:
			Sikorsky (Flight Safety Parts) Dock to Stock
			Northrop Grumman AS9100 approval, Platinum
			Preferred
			FAA Certified Part 145 Repair Station
			Government Agencies:  AMCOM, DLA, DISC,
								  DGSC, ASO
			FAR Part 21, Subpart K Approval
			Underwriters Laboratories, AS9100
Machinery:
	•   Hitachi Seiki HC 400 Horizontal Machining Center X20” Y18” Z20”
	•   Comet CNC Vertical Milling Center 3 Axis, X58” Y 28.5 Z 24.5” 20HP
	•   Compumill (Kasahara) HMC-410 Horizontal Machining Ctr.
			o   X24” Y22” Z22”
	•   Matsura MC-1000-D3 Twin Spindle Vertical Milling Machining Ctr. X40” Y20” Z20”
	•   Okuma MC-500 Horizontal Machining Ctr. X26” Y14” Z19”
	•   Fadal VMC3016 Vertical Milling Ctr. (2), X30” Y16” Z20” 15HP
	•   Hitachi Seiki HT40 CNC Turning Ctr. 15” Chuck W/ Steady rest
	•   Hitachi Seiki HT25 CNC Turning Ctr. 10” Chuck
	•   Okuma LH35-N CNC Turning Ctr. 13” Chuck  W/Steady rest  
	•   Mori Seiki SL250 Turning Ctr. 15” Chuck, 19” Between Ctrs.
	•   Clausing-Colchester 17” Engine Lathe
	•   Clausing-Colchester 13” Lathe
	•   Clausing-Colchester 11” Lathe
	•   Hercules-Ajax 17” Engine Lathe
	•   Hardinge DV-59 Hand Screw Lathe
	•   Kearney and Trecker Milwaukee Model K Horizontal Miller X40” 12”
	•   (10) Bridgeport Milling Machines, 3 With Digital Readout
	•   Okamoto Surface Grinder X30” Y12”
	•   J & L Universal Thread Grinder #4 thru 12”
	•   Ex-Cello Thread Grinder
	•   Sheffield Crush Grinder
	•   (3) Tschudin Cylindrical Grinders 20” x 8”  .000002
	•   Powar Universal Cutter Grinder
	•   Sunnen Vertical Honing Machine CV-616 18” Stroke x 12”Diameter
	•   Sunnen Horizontal Honing Machine 1800 18” Stroke x 6”Diameter
	•   Sunnen Horizontal Honing Machine 1804 18” Stroke x 6”Diameter
	•   Sunnen Hydraulic Press 10,000 lbs.
	•   Drake Hydraulic Press 20 ton
	•   (2) Marvel Automatic Horizontal Cut-Off Bandsaws
	•   DoALL Vertical Variable Speed Bandsaw
	•   Black Diamond Drill Sharpener
	•   Worchester Drill Sharpener
	•   (2) Quincy Air Compressors
	•   J & L Optical Comparator 24” Bed with 16” screen 0-50 Power
	•   Hand Tools
	•   Grinders
	•   Belt Sanders, etc.
Inspection Equipment:
	•   Brown and Sharpe CMM Model 7.6.3 Excel 
	•   42” x x 42” x 18”
	•   Wilson Hardness Testers with Superfiscal Capability
	•   Ottavino Lab Grade Surface Plates 3’ x 6’ x 10”(3)
	•   Starrett 2.5’ x 3’ Pink Lab Grade Plates (2)
	•   (8) Vernier Calipers 0-6”
	•   Indicator Micrometers Ranging from 0-4” .0001(4)
	•   0-4” Blade Micrometers (5)
	•   (4) 0-5” Groove Gages (4)
	•   4 Sets of Outside Micrometers 0-8”
	•   (2) 0-1” Flange Micrometers
	•   2 Sets of Intramicrometers for Hole Sizes Ranging from 
	•   .35 to 3.500
	•   Complete Johnson Thread Gaging System for Internal and External Threads Ranging from #10 thru 2.500.    
		This Gaging System is Capable of Measuring Method “C” and Safety Critical Requirements.
	•   300 + Thread Plug Gages Ranging from 4-40 thru 7.000
	•   300 + Thread Setting Plugs for All Ring Gages
	•   2 Sets of Precision Thread Measuring Wires
	•   Digital Thermometer for Surface Measurements
	•   Digital Ultrasonic Thickness Gage
	•   1 set of Thread Pitch Micrometers Ranging from 14 thru 32     Pitch
	•   Various Precision Angle Plates, Vee-Blocks, Parallels, etc.
	•   (3) Mitutoyo 12” Height Masters with .00002 Accuracy
	•   4 Sets of Sunnen Dial Bores Gages Ranging from .150 thru  6.000
	•   3 Sunnen Setting Fixtures Ranging from 0 thru 6.000
	•   Airtronics Profilometer Ranging from 1 to 3000 Micro inches
	•   Various Deltronic/Meyers Gage Pins
	•   Various Height Gages Ranging from 12” to 42”
Hydraulic Capabilities:
		  
	•   Test Stand Capacity 0-15 GPM
	•   Proof Testing up to 10,000 PSI
	•   Operating Pressure 3500 PSI
	•   Filtration 3 Micron
	•   Automatic Cycling Device
	•   Various Manifold Test Fixturing for Production Testing
	•   Environmental Chamber for Low and High Temperature    
	•   Applications  -65F to 500F
	•   Master Dead Weight Tester for In-House Calibration
	•   Master Flow Meters Ranging from 1 cc thru 15 GPM
	•   Pressure Gaging from 0 thru 10,000 PSI
	•   Spring Tester 0-150 lbs.
	•   Torque Gages 1in/ounce thru 600 foot lbs.
Special Processes:
		  
	•   Temper Etch Process for Detecting Grind Burn Damage
	•   Approved for All Classes of SS8669 Structural Adhesive
			o   Bonding
	•   Tensile Tester for Adhesive Test Panels
	•   Ultrasonic Cleaning
	•   Degreasing